ExD Solutions
Industrial refinery skyline at dusk

Engineering & Automation
Services in Detail

A complete overview of our nine core services — each built on deep technical expertise, international standards compliance, and a practical, execution-focused approach to engineering and industrial automation.

GROUP 01

Engineering Design Services

Precision engineering documentation, analysis, and design — delivered to ASME, API, and ISO standards for oil & gas and process industry facilities.

Service 01

Pressure Vessel

Design, calculation, and full documentation of pressure vessels to ASME Section VIII Div.1 and Div.2 standards. We handle everything from nozzle reinforcement and flange rating calculations through to GA drawings, fabrication detailing, and TPI-ready documentation packages.

  • ASME Section VIII Div.1 / Div.2 design & calculation
  • Nozzle reinforcement & flange rating checks
  • GA drawings and full fabrication detailing
  • Wind, seismic & saddle load analysis
  • TPI-ready calculation and documentation packages
Pressure vessel engineering
Service 02

Piping Layout

3D piping design and layout for process and utility systems, optimized for construction efficiency, operational access, and maintenance. We produce clash-free, constructible designs with full plot plan coordination and vendor equipment integration.

  • 3D plant modelling and equipment arrangement
  • Clash detection and resolution
  • Material take-off and optimization
  • Constructability and maintenance access review
  • Vendor equipment integration and coordination
3D piping layout design
Service 03

Piping Stress Analysis

Comprehensive piping flexibility and stress analysis to ASME B31.1 and B31.3 using CAESAR II and AutoPIPE. We evaluate thermal expansion, sustained loads, and occasional loads — and deliver full pipe support design with stress reports and equipment nozzle load summaries.

  • CAESAR II and AutoPIPE stress analysis
  • ASME B31.1 / B31.3 compliance
  • Thermal, sustained & occasional load cases
  • Pipe support selection and load calculations
  • Nozzle load summaries and full stress reports
Piping stress analysis
Service 04

Piping ISO

Accurate piping isometric drawings extracted from 3D models or produced from layout drawings — complete with fabrication dimensions, weld numbers, material callouts, bill of materials, and weld maps. All deliverables are fabrication-ready and revision-controlled.

  • Fabrication-ready isometric drawings
  • Weld numbers and weld maps
  • Bill of materials generation
  • Material callouts and line specifications
  • Revision control and as-built updates
Piping isometric drawings
Service 05

PFD / P&ID

Process flow diagrams and piping & instrumentation diagrams developed to industry standards — capturing process conditions, equipment sizing, instrumentation, control logic, and safety systems. We handle full vendor drawing review and TPI comment resolution.

  • Process flow diagrams (PFD)
  • Piping & instrumentation diagrams (P&ID)
  • Instrument index and tag lists
  • Safety interlock and trip logic
  • Vendor drawing review and comment resolution
PFD and P&ID diagrams
GROUP 02

Automation Services

Custom automation systems engineered from concept to commissioning — combining mechanical, electrical, and software expertise for specialised industrial applications.

Service 06

Automation Systems

End-to-end automation system design and implementation — from control architecture and PLC programming through to SCADA development, commissioning, and remote monitoring integration. We deliver complete, field-ready automation packages for manufacturing and process industries.

  • Control architecture design
  • PLC programming and commissioning
  • SCADA system development
  • Data logging, reporting and analytics
  • Remote monitoring and diagnostics integration
Industrial automation systems
Service 07

Machine Vision Systems

Camera-based automated inspection systems for defect detection, dimensional verification, and quality assurance — integrated directly with production line control systems. Our solutions replace manual inspection with fast, consistent, and fully repeatable automated checks.

  • Automated defect detection and classification
  • Dimensional measurement and verification
  • Production line integration and synchronisation
  • Rejection and sorting system integration
  • Quality reporting and analytics dashboard
Machine vision inspection system
Service 08

Custom Machine Development

Purpose-built industrial machines engineered from concept to commissioning — tensile testing machines, cable inspection rigs, fatigue testing equipment, and bespoke validation systems. We handle mechanical design, electrical integration, software development, and on-site commissioning as a single integrated team.

  • Concept design and mechanical engineering
  • Electrical and control system integration
  • Custom software and HMI development
  • Tensile testers and cable inspection systems
  • On-site commissioning and validation
Custom industrial machine development
Service 09

Process Control & Instrumentation

Integration of sensors, actuators, and field devices with industrial control systems — covering loop design, interlock logic, and real-time monitoring. We bridge the gap between process engineering and automation, ensuring accurate, reliable control across facility operations.

  • Control loop design and field device selection
  • Sensor and actuator integration
  • Interlock and safety logic design
  • Real-time monitoring and diagnostics
  • Control system performance optimisation
Process control and instrumentation